
Natural History Films and Stock Footage Library
Writings
By Howard and Michele
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Closed
Circuit
by
Howard Hall
I
remember the first time I saw an ad for an ElectroLung. I
was leaning on the glass counter at LA County Skin Diving
School reading a copy of Skin Diver Magazine. In the page
margin there was a black and white ad offering a device called
a mixed-gas, closed-circuit rebreather. The ad claimed the
device was totally silent, produced no exhaust bubbles, and
could support a diver at 1,000 feet for six hours. It was
illustrated with a drawing
of a diver swimming silently through a kelp forest carrying
a speargun. The cost was $3,000 plus training. It was the
summer of 1968 and I was eighteen years old. I immediately
wanted an ElectroLung in the worst way. Problem was, I made
$1.25/hour, and I inevitably spent $.50 each hour at the soft
drink machine. Owning an ElectroLung was the most fanciful
of dreams. But it was a dream that never went away.
The
ElectroLung did not enjoy success in the consumer market place.
Within a very short time several divers had died using the
device. The ElectroLung was withdrawn from the market and
the remaining units in production were literally smashed up
with sledge hammers (by company lawyers, the story goes).
I had to wait more than twenty years for my chance to dive
in silence.
Opportunity
presented itself in 1989 as I began pre-production on a film
about marine life in the Sea of Cortez. During the research
process, I started exploring the feasibility of acquiring
military rebreathers for filming the schooling behavior of
hammerhead sharks. At that time, no commercial mixed-gas closed-circuit
rebreather was available to civilians. But due to some spectacularly
good timing, I was allowed to lease two Biomarine Mark 15.5
rebreathers from the maker. Biomarine had just lost its contract
to produce rebreathers for the US Military. They had two prototype
units left over from their failed prototype development program.
Bob Cranston and I spent a week at the Biomarine factory in
Philadelphia learning how the system worked by talking with
Biomarine engineers and sales people. At the end of this indoctrination,
we were given two rebreathers, a couple of military manuals
and told to go home and try not to kill ourselves.
As
Bob and I suited up to make our first closed-circuit dive
in the Sea of Cortez, our paranoid minds filled with stories
of ElectroLung deaths. We nervously descended twenty feet
and stood on the bottom repeatedly scanning the bewildering
array of electronic instrumentation designed to forewarn of
imminent death due to hypoxia, oxygen toxicity, or asphyxia.
Slowly we began the long process of teaching ourselves to
dive closed-circuit.
Today
more than 90% of my dives are made using a highly modified
Biomarine Mark 15.5 rebreather. During the last ten years
I've logged 879 open water hours on the system including a
few trimix dives below 300 feet. The hours that I've logged
do not necessarily qualify me to teach anyone how to dive
a closed-circuit mixed-gas rebreather. But I have developed
some strong opinions concerning rebreathers, rebreather diving
protocols and diver attitudes. Some of these opinions are
not always popular with those who have just purchased a rebreather
or plan to purchase one.
THE
MYTH OF INVISIBLITY
Most
people believe the main advantage to diving closed-circuit
is silence. A closed-circuit rebreather produces no bubbles,
eliminating the cacophonous column of air that rises above
open-circuit divers. As a wildlife filmmaker I coveted the
idea of being able to approach marine life silently, without
bubbles. I dreamed of hiding unseen behind sea fans and filming
humpback whales as they performed mysterious social behaviors,
previously unknown to science, only a few feet away from my
hidden camera. I dreamed of approaching fish that no longer
bolted every time I exhaled. I dreamed of seeing creatures
and behaviors no open-circuit diver had ever seen. I dreamed
of stealth.
Well, dream on. After several hundred open-water hours on
closed-circuit, I've learned two things about wildlife. Most
marine vertebrates are not stupid, and most can see just fine.
Just because I no longer exhaled bubbles didn't mean I was
invisible. I first began to reach this conclusion when Bob
and I attempted to use our rebreathers to approach singing
humpback whales in the Caribbean. As I approached a singing
humpback by moving stealthily from gorgonian coral to gorgonian
coral across the bottom of the Silver Bank, I suddenly realized
the animal was watching me. I got the distinct impression
the animal was thinking "who does that idiot think he's fooling?"
A moment later it swam away.
The
best shots of whales I've ever captured on film, in fact all
the shots of whales I have captured on film, have been done
using standard scuba. It's true that you can approach some
animals more closely with a rebreather than you can with open-circuit.
This is especially true of schooling hammerhead sharks. But
the difference is far less dramatic than you might guess.
It certainly seems that fish tend to bolt away when you exhale
bubbles. But I've learned that exhaling usually triggers that
response once you've reached a minimum tolerable distance.
On closed-circuit the animal will usually allow you to approach
slightly closer (between ten and twenty percent) and then
will bolt anyway. Remember, the animals aren't blind. Certainly,
there is some advantage to closed-circuit. You do get closer.
But this minor difference in marine life approachability,
in my opinion, does not justify the enormous logistical hassle
and expense, of diving closed-circuit. If silence was the
only advantage to a rebreather, I'd go back to standard scuba
full time. Most new and many experienced rebreather divers
disagree with me on this point. I believe these divers also
dreamed of stealth. And dreams die hard.
SO
WHY BOTHER?
Although
becoming invisible was the reason I began diving closed-circuit,
I soon learned a much more compelling reason. Bottom time.
A closed-circuit mixed-gas rebreather is simply the most efficient
underwater life support system in the world. My rebreather
has the capacity to support me on dives longer than twelve
hours! Not only can a diver stay underwater almost indefinitely,
but decompression is greatly minimized because the system
automatically produces the optimum gas mixture for whatever
depth the diver descends to.
For
me, the almost unlimited bottom time and minimized decompression
has revolutionized the art of wildlife filmmaking. I no longer
rush through a roll of film in pace with my falling tank pressure
gauge. Instead, I stay with the animals until they perform
the behaviors I want to capture on film or until it's time
for lunch. Gas supply no longer determines how long I stay,
how long I wait for an animal to perform, how deep I go, or
how far away from the boat I swim. If I wish, I can literally
stay down all day. For an underwater wildlife filmmaker, this
advantage more than justifies the hassle and expense of rebreathers.
There
is another, perhaps darker, advantage to closed-circuit. Using
this technology it becomes possible to dive deep using exotic
gas mixtures. On open-circuit, self-contained deep dives become
impractical due to the huge volumes of breathing gas a diver
must carry. But with a Mark 15.5 closed-circuit mixed-gas
rebreather a diver can stay underwater for twelve hours regardless
of depth. Add helium to the gas mixture and divers can descend
to five hundred feet or more completely self-contained. Of
course, it's not that simple. A thirty-minute dive to 350
feet is going to require about 3 ½ hours of decompression.
Deep trimix dives are highly technical and fraught with risk
even for experienced, extremely well trained divers.
REALITY
CHECK
Before
rushing out to put a deposit down on a rebreather consider
the logistical hassles I mentioned earlier. Rebreathers can
be a major logistical pain. Closed-circuit mixed-gas rebreathers
are large, cumbersome, and heavy. My Mark 15.5 weighs about
75 pounds. Some designs are a bit lighter, but they allow
more limited bottom times.
There are two compressed gas bottles in a mixed-gas closed-circuit
rig. One is filled with air and the other with pure oxygen.
If you want to use trimix, you add another cylinder filled
with heliox. Getting the air tank filled is no problem. But
getting the oxygen tank filled can be problematic. Few dive
boats offer pure oxygen fills. So when you go diving you must
either bring your own oxygen or make special arrangements
with the boat you plan to use. Of course taking oxygen with
you on an airplane is out of the question. If your charged
oxygen tanks were discovered in the cargo hold of an airliner
the FBI would lock you up and throw away the key. Even if
the boat has bottles of pure oxygen on board, cascade charging
your rebreather tank won't fill it to capacity. Oxygen storage
bottles are filled to about 2,000 psi. Rebreather tanks usually
require 3,000 psi. To fill your rebreather tank, you need
also have an oxygen-clean booster pump.
Some
boats use oxygen generators to make oxygen for their nitrox
systems. Although this oxygen is fine for that purpose, oxygen
made from most popular generators contains about 4 percent
argon gas. This small amount of argon makes generated oxygen
unsatisfactory for closed-circuit rebreathers.
When
traveling, you will also need access to carbon dioxide scrubber
chemicals. This stuff comes in five-gallon pails. A single
rebreather diver uses about one-half pound of scrubber per
hour.
When
I travel to a location where I want to use my rebreather,
I must take the rebreather in its case which weighs about
85 lbs, the booster pump (another sixty lbs), several pales
of carbon dioxide absorbent, and a fifty pound box filled
with spare parts, tools, and accessories. All this extra stuff
makes diving from small boats really inconvenient. And most
live-aboard owners will be less than ecstatic to see you come
aboard with so much stuff.
Maintenance
is also a major pain with mixed-gas closed-circuit rebreathers.
It takes me about an hour to get my system assembled and calibrated
to dive on the first day of a trip. This process is often
repeated for the first couple of dives until all the bugs
are worked out. After the first day or so, the system can
be made ready to dive in about fifteen minutes.
Another
fifteen minutes are required for cleaning and maintenance
at the end of each dive. Minor glitches and malfunctions occur
on every expedition. These problems often require hours of
diagnosis and repair. If you are not comfortable working on
mechanical and electronic equipment, you will probably find
rebreathers frustrating if not dangerous.
THE
DANGERS
Most
divers consider closed-circuit mixed-gas rebreathers extremely
dangerous. This impression is both true and false. In many
ways diving mixed-gas closed-circuit is much safer than diving
standard scuba. Diving rebreathers can also be terrifyingly
dangerous. How can both statements be true? Consider a Boeing
747 on approach to LAX international airport. For most of
the 300 or so people on board, being thrust into the cockpit
and given the controls would not only be terrifying, but would
almost certainly result in panic, a high speed collision with
planet Earth, and instantaneous death. For the few private
single-engine aircraft pilots on board, there might be hope.
But because these pilots lack the proper training, they too
would most likely end by augering into the tarmac and killing
everyone on board. Fortunately, airlines companies require
two or three qualified 747 pilots aboard these aircraft. For
these people, the bewildering array of instrumentation, the
complicated controls, even the minor malfunctions that regularly
occur on these aircraft, do not cause panic, fear, or even
an increased heart rate. The obvious difference between the
747 pilots and their passengers is the exquisite training,
flight simulation, and practice they receive.
Like
aircraft, rebreathers require considerable training, simulation,
and practice. The extent of which far exceeds that of standard
open-circuit scuba. In addition to a dive computer that allows
me to switch between ten different gas mixtures on the fly,
my rebreather has four other instruments that must be regularly
monitored. Make no mistake, failures and malfunctions do and
will occur often. But these problems are indicated by the
instrumentation or easily recognizable changes in the system's
breathing characteristics. Unlike flying an aircraft, diving
a rebreather does not require fast reflexes or quick thinking.
If the diver is monitoring his instruments and can accurately
interpret the information, nothing happens fast. Even a complete
system flood only requires that the diver reach down and replace
his mouthpiece with a regulator attached to his open-circuit
bailout. However, if a diver fails to monitor his instruments
regularly, does not interpret the information accurately,
or has not practiced the proper emergency drill when a malfunction
occurs, his rebreather may very well kill him. For inadequately
prepared divers, rebreathers are unquestionably dangerous.
The
good news is that many experienced rebreather divers actually
feel safer diving their rebreather than diving open-circuit,
just as 747 pilots feel and are safer in their aircraft than
in their, far less complicated, automobiles. There are two
major safety advantages to mixed-gas closed-circuit rebreathers.
One is the perfect gas mixture these systems maintain. No
matter your depth, the rebreather delivers a perfect nitrox
mix. During decompression, whether precautionary or required,
the rebreather can deliver pure oxygen. This significantly
reduces the chances of decompression sickness.
The
other reason mixed-gas closed-circuit rebreathers can be safer
than standard scuba is time. Because the rebreather allows
the diver to stay down literally all day, all time pressure
goes away. No longer need you calculate how far from the boat
you swim, how long you stay, how deep you go, how much decompression
time you incur, all based on your constantly diminishing air
supply. You take your time. You never run out of air nor do
you ever fear running out of air. This major cause of scuba
diving accidents is eliminated with a closed-circuit rebreather.
CASUAL
STUPIDITY
Perhaps
the single most valuable piece of advice that I can give a
prospective rebreather diver is this: Never under estimate
your capacity to do something really stupid. Now you're probably
saying to yourself, "No way. If I ever dive a rebreather I'm
going to be insanely careful." But after you've logged thirty
or forty hours and have developed some confidence you will
probably surprise yourself. If you've never accidentally jumped
into the ocean without your fins or without your weight belt,
then maybe you are incapable of casual stupidity. But don't
count on it. Between Bob Cranston and I, we've made about
every stupid mistake possible on a rebreather from simply
forgetting to turn the unit on to jumping in with all the
electronic cables disconnected. The good news is that casual
stupidity is survivable, assuming you are well trained and
have well practiced diving protocols and emergency procedures.
Again, the most serious of malfunctions can ultimately be
dealt with by switching to open circuit bailout. Most rebreathers
are designed to allow the diver to breath the on-board gas
supplies via a standard scuba regulator. If the on board gas
supplies (usually 20 to 40 cubic feet) are not sufficient
to allow the diver to reach the surface, then additional bailout
bottles should be carried. The key to surviving your own stupidity
is training and self-preparation.
TRAINING
Most
people have more common sense than to purchase a rebreather
and begin diving it without training. Acquiring training seems
an almost laughably obvious necessity. In fact, most manufactures
require that you get training before selling you a rebreather.
But consider this. To become a certified flight instructor
requires a minimum of 250 hours of flying experience. To become
a certified rebreather instructor requires less than ten hours
of rebreather diving experience. There is no way for you to
evaluate the quality of your dive training except in retrospect
(at which point it's too late). No matter how good your instructor
seems to be, you must consider the possibility that your instruction
will be inadequate.
This
doesn't mean that instruction will be valueless and so you
should just skip it. It means that a certification in rebreather
diving will probably not give you all the safety procedures
and diving protocols you will require to dive a rebreather
safely. After becoming certified, you should begin training
yourself. Study all the possible things that can go wrong
during a rebreather dive then use logic to develop reactions
to those situations. Regularly practice those procedures both
physically and mentally.
ARE
SEMI-CLOSED REBREATHERS SAFER?
The
most common rebreathers available today are semi-closed systems.
These are popular for two reasons. First, closed-circuit mixed-gas
rebreathers have, until recently, been unavailable and are
still not widely available. Second, ElectroLung history has
resulted in a diving industry fearful of electronically controlled
rebreathers. The main fear is that an electronically controlled
system may malfunction and inject too much oxygen into the
breathing loop causing oxygen poisoning, the consequences
of which are convulsions, drowning, death, and multi-million
dollar lawsuits. This danger is eliminated by the fundamental
design of semi-closed systems. Ironically, malfunctions that
can lead to dangerously high levels of oxygen are among the
least worrisome risks when using a mixed-gas closed-circuit
rebreather. Except during descent, it takes considerable time
for the rebreather to inject enough oxygen to cause toxicity.
Any responsible diver will notice the high levels on his instruments.
Even if the instruments are not monitored, the diver will
usually notice the increased gas in the breathing loop and
the venting of the over-pressure relief valve. During descent
the situation is different since oxygen may be injected while
the breathing loop is being compressed. But with a closed-circuit
mixed-gas rebreather, oxygen levels are never predictable
during descent and so even irresponsible divers tend to monitor
oxygen levels closely when going down. Dangerously high levels
of oxygen are one of the less formidable problems when diving
a closed-circuit mixed-gas rebreather.
Low
oxygen or hypoxia, on the other hand, is the major danger
with all rebreathers, closed or semi-closed, and is the cause
of most rebreather fatalities. Since most semi-closed systems
have no electronics for measuring oxygen partial pressure,
divers using these systems are, arguably, at even greater
risk of hypoxia than closed-circuit divers. The danger of
hypoxia cannot be overestimated. When oxygen levels drop to
the danger point, the diver will feel light headed and experience
the onset of tunnel vision. Within five seconds of noticing
these symptoms, you can be unconscious. This may not be enough
time to switch to open circuit, or do anything else for that
matter. With a closed-circuit mixed-gas rebreather, this danger
is eliminated by regularly and religiously scanning the instruments.
The
functional differences between mixed-gas closed-circuit rebreathers
and semi-closed rebreathers are enormous. Semi-closed systems
share almost none of the advantages of closed systems except
silent operation. And bubble free operation is only done semi-well
with semi-closed rebreathers. Even if semi-closed systems
were completely bubble free, I wouldn't find this advantage
valuable enough to warrant the additional hassle. If there
is one reason to learn to dive a semi-closed system, it may
be as a stepping-stone toward a fully-closed mixed-gas rebreather.
Closed-circuit
mixed-gas rebreathers, on the other hand, may forever change
the way you dive and enormously enhance your appreciation
of the marine wilderness. Good or bad, this technology is
here to stay.
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